HSS Cold Saw · Tooth Geometry

Cold Saw Blade
Tooth Guide

Every HSS cold saw blade comes down to two choices, made in this order: the tooth profile, then the top grind. Here is exactly how we pick both when we spec and sharpen blades in Anna, Texas.

Read first

This guide covers HSS cold saw blades for steel on a wet cold saw. Cermet and carbide-tipped blades for high-speed and CNC saws use different geometry. For those, see the Cermet Blade Calculator.

Three steps, in order

Jump to any step.

Same thing, different names

The industry uses several names for the same thing. We always list them together so nothing gets mixed up on an order.

Term we useAlso called
Tooth profileTooth form, side profile, back shape
Top grindGeometry, grind
Curved back tooth with chamferStandard cold saw tooth
Straight back toothA form, A grind
BWAlternate bevel
CHZ, TCG (triple chip grind), rougher and finisher
BRNotch grind, chip breaker
PitchTooth spacing, tip-to-tip distance

01Tooth profile

The tooth profile is the shape of each tooth seen from the side. It is cut into the blade first, before the top grind.

Curved back tooth with chamfer, the standard cold saw tooth profile, side view

Curved back tooth with chamfer (standard cold saw tooth)

Used on every HSS blade for a low-speed wet cold saw running flood coolant. We choose it automatically for those saws.

Steel, stainless, most ferrous work
Straight back tooth, also called the A form, side view

Straight back tooth (A form, A grind)

A straight line from the gullet to the tip. Used for non-ferrous, plastic and PVC work only.

Non-ferrous, plastic, PVC only

02Tooth count and pitch

Tell us what you are cutting: material, shape, size, wall thickness, and your saw. Pick the tooth count from the wall thickness and shape in our cold saw blade tooth calculator. Then work out the pitch (tooth spacing): the blade circumference divided by the tooth count.

Pitch (mm) = 3.1416 × diameter (mm) ÷ teeth
Example

180 teeth on a 350 mm blade: 3.1416 × 350 ÷ 180 = 6.1 mm pitch.

Pitch
6.11mm
C (HZ / TCG)
Blade diameter
Teeth
Pitch and top grind for steel on an HSS wet cold saw

Don't know your tooth count? Find it in the tooth calculator first.

03Top grind

The top grind is ground onto the top of each tooth after the tooth profile is cut. For steel, the pitch decides it.

Very tight pitch

B (flat top)

Pitch under 4.0 mm

BW (alternate bevel)

Pitch 4.0 mm and up

C (HZ / TCG)

Example

A 6.1 mm pitch gets C (HZ / TCG). The roughing tooth is ground 2% of the pitch taller than the finishing tooth: 6.1 mm × 2% = 0.12 mm.

Each drawing looks straight down the blade at two teeth in a row.

B (flat top)

Every tooth flat across the top and the same height.

Very tight pitch

BW (alternate bevel)

Every tooth the same height, one corner beveled, alternating left and right. Each tooth cuts about half the kerf.

Pitch under 4.0 mm

C (HZ / TCG)

A roughing tooth with both corners chamfered, ground 2% of the pitch taller than a flat finishing tooth.

Pitch 4.0 mm and up

BR (notch grind / chip breaker)

Flat teeth, all the same height, with a notch that alternates left and right to give coolant a path through the cut. Typical wall 1.5 to 2.5 mm (0.060" to 0.100"). Ground in house.

Automatic saws with higher RPM only

A (straight back tooth)

Flat top, no bevels, on the straight back tooth profile.

Non-ferrous only

AW (A form with alternate bevel)

The A tooth with the whole top beveled, alternating side to side.

Non-ferrous only
Also

Standard No. 1: a strengthening grind added to BW (alternate bevel) or C (HZ / TCG) for tougher cutting. Custom: different tooth depth, rake, or relief angles for a specific material. Send us the material and section and we will quote it.

BW vs C (HZ / TCG)

These two top grinds cover most steel cutting.

BW (alternate bevel)

What it is
Every tooth the same height. Each tooth has one corner beveled, alternating left, right, left, right around the blade. The chip splits two ways.
Why it works
Small, light chips and low load per tooth. Teeth enter a thin wall cleanly with less vibration and less burr.
Use it for
Thin-wall tube, structural profiles, angle and channel, pitch under 4.0 mm.
Where it falls short
Solids and heavy wall. The square corner of every tooth takes the full load and wears early.

C (HZ / TCG)

What it is
The roughing tooth stands 2% of the pitch higher with both corners chamfered and cuts the center. The finishing tooth sits lower, flat across, and cleans out the corners. The chip splits three ways.
Why it works
Each chip is narrower than the kerf, so it clears the gullet instead of packing. Two teeth share the load and the corners are protected, so the blade takes a heavier feed per tooth.
Use it for
Solid bar, thick-wall tube, larger cross sections, tougher alloys, pitch 4.0 mm and up.
Where it falls short
Very thin wall on fine pitch, where the teeth are too small for the split to pay off.

Side by side

BW and C compared point for point.

BW (alternate bevel)C (HZ / TCG)
Tooth heightsAll the sameRougher 2% of pitch taller than finisher
ChipSplit two waysSplit three ways
Best materialThin-wall tube, profilesSolids, thick wall
Pitch (tooth spacing)Under 4.0 mm4.0 mm and up
StrengthClean entry, finish, low burrLoad sharing, chip control, heavier feed
Watch out forCorner wear on solidsLittle gain on thin wall

FAQ

Common questions about tooth profile, pitch, and top grind.

What is the difference between tooth profile and top grind on a cold saw blade?
The tooth profile (tooth form) is the shape of each tooth seen from the side, such as the curved back tooth with chamfer (standard cold saw tooth) or the straight back tooth (A form). The top grind (geometry) is ground onto the top of each tooth after the profile is cut, such as BW (alternate bevel) or C (HZ / TCG).
When should a cold saw blade use C grind (HZ / TCG) instead of BW (alternate bevel)?
For steel on an HSS wet cold saw, a pitch of 4.0 mm and up gets C (HZ / TCG). A pitch under 4.0 mm gets BW (alternate bevel). Very tight pitches can use B (flat top).
How do you calculate cold saw blade pitch?
Pitch equals 3.1416 times the blade diameter divided by the number of teeth. A 350 mm blade with 180 teeth has a pitch of about 6.1 mm. Use the pitch calculator above.
How much taller is the roughing tooth on a C grind (HZ / TCG) blade?
The roughing tooth is ground 2% of the pitch taller than the finishing tooth. On a 6.1 mm pitch that is 0.12 mm.
What is BR notch grind (chip breaker) used for?
BR (notch grind / chip breaker) has flat teeth of the same height with a notch that alternates left and right, giving coolant a path through the cut. It is only used on automatic (auto-feed) saws where higher RPM is available, typically on thin-wall tube around 1.5 to 2.5 mm wall.

Not sure what you need?

Tell us the material, shape, size, wall thickness and saw. We will spec the tooth profile, tooth count and top grind for you. Call (855) 729-7732 or email info@coldsawshop.com.

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